Product Description
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Founded in November 2000, Xihu (West Lake) Dis.g Seiko Machinery Co., Ltd. is located in Xihu (West Lake) Dis., ZheJiang province, the hometown of blacksmiths. The company covers an area of more than 150 mu and has more than 200 employees. Specializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring, such as drill output gear shaft and supporting shaft, planet carrier, bearing, round the sun, planetary wheel, axle shaft and other kinds of engineering machinery parts and wind power precision gear, is a collection of engineering machinery series and wind series precision gear components research and development, production, sales for the integration of high-tech enterprises. Since its establishment, Xihu (West Lake) Dis.g Seiko has been taking production and research and development as the core, and has formed its own technical industry chain. Diligent in exploration and innovation, with excellent products to serve every enterprise. Product supply chain throughout the country and even the world, for many CHINAMFG domestic enterprise OEM supporting supply gear parts, products exported to the United States, Russia, South Korea and other countries and regions.
Company fixed assets of 200 million yuan, the existing equipment production capacity of 300 million yuan, the company forging production line has 1250 tons of hydraulic press, 630 tons of hydraulic press, Ø800 reamer, Ø630 reamer, air hammer, free forging hammer, equipped with natural gas heating furnace, electric furnace, and other equipment. There are 27 CNC vertical lathes, 21 high-precision turn-milling compound inclined lathes and 25 vertical machining centers in the machining workshop. There are more than 70 sets of CNC gear shaping machines such as YK5150D/YKC5150H, more than 50 sets of CNC gear hobbing machines, 4 sets of YK3180A roller milling compound machines, 1 set of YK8150 gear turning machines, 6 sets of 120 tons vertical broaching machines and through ultrasonic spray cleaning machines; There are also more than 200 sets of CNC lathes, CNC drilling machines, grinding machines, milling machines, general vehicles and other equipment. The heat treatment workshop has box-type electric furnace, return furnace, medium frequency, high frequency, super audio quenching equipment and double row push rod gas carburizing CHINAMFG production line. The testing equipment includes 3 coordinate measuring machine, gear measuring center, magnetic flaw detection machine, tensile testing machine, etc. It is equipped with metallographic laboratory and physical and chemical laboratory, with complete facilities and testing equipment, which guarantee the quality of products.
The company has a perfect product quality assurance system, has passed the IS09001:2015 certification; Passed the IATF16949:2016 certification and ISO14000 environmental system certification. Xihu (West Lake) Dis.g Seiko has always been “integrity-based, quality first” as the business philosophy, strict in all aspects of the process flow, broke through many problems in the construction machinery industry, R & D and manufacturing a variety of high-quality mechanical products. Especially in the construction machinery, axle wheel edge tooth ring of medium frequency heat treatment process can be comparable with the foreign advanced technology; After years of practice and innovation, the quenched tooth ring, no matter in the process quality, deformation, hardening layer depth and other aspects are in the forefront of the world, all aspects are better than carburizing, nitriding process.
The company is developing laser quenching process, which will replace nitride energy consumption, serious pollution and other problems.
Production equipment
1. who are we?
Founded in November 2000, Xihu (West Lake) Dis.g Seiko Machinery Co., Ltd. is located in Xihu (West Lake) Dis., ZheJiang province
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Saic maxus,Great Wall,Foton,JMC,JAC
4. why should you buy from us not from other suppliers?
Specializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring
5. what services can we provide?
Accepted Delivery Terms: FOB;
Accepted Payment Currency:USD;
Accepted Payment Type: T/T,MoneyGram,PayPal,Cash;
Language Spoken:English,Chinese,FrenchSpecializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring
| Application: | Machinery, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Steel |
| Samples: |
US$ 700/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2023-10-12