China Good quality China Manufacturer Small Planet Gear Reducer for Tower Crane Slewing Reducer gearbox assembly

Product Description

China Manufacturer Small Planet Gear Reducer for Tower Crane Slewing Reducer

Technical services:

  • According to the relevant parameters provided by the customer, the CZPT engineering software is used to create the motion load curve diagram of the mechanism equipment to obtain the corresponding parameters and derive the motion load curve. Intuitively display important parameters and load indexes in the transmission system to help customers carry out reasonable structural design.
  • SIGRINER provides a motor database from 500 servo motor manufacturers worldwide

Customer training:
We are honored to provide you with our applied computing and transmission design expertise. We can provide relevant training according to your needs.   

Specific

STAGE series level 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T 2N Nm 210 265 320 300 305 260 250
in.lb 1859 2345 2832 2655 2699 2301 2213
Emergency braking torque (allow 1000 times in the working life of the gearbox) T 2NOt Nm 3*NOM.Output/3 times rated output torque
in.lb
Rated input speed (T2N 20ºC ambient temperature)b N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed N 1max rpm 5000 5000 5000 5000 5000 5000 5000
Maximum return clearance j t arcmin PLDR120≤8ARCMIN PLDR+120≤5ARCMIN  Customize≤3ARCMIN
No-load torque (NT=3000rmp, gearbox 20ºC) T 012 Nm 3.5 3.2 3.2 3.2 3.1 3.1 3.1
in.lb 31.0 28.3 28.3 28.3 27.4 27.4 27.4
Torsional rigidity C t21 Nm/arcmin 22
in.lb/arcmin 195
Maximum radial force F2AMAX N 4500
lbf 1012.5
Maximum axial force F2AMAX N 4000
lbf 900
Maximum roll torque M 2kMax Nm 487
in.lb 4310
life span L h  h r ≥20000
Efficient at full load η % 95
Ambient temperature ºC -15~40
F 5~140
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubracation
Turn around   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise L PA    Db(A) ≤58
Moment of inertia J1 KG.CM² 17 17 17 17 17 17 17
10-³in.lb.s² 14.72 14.72 14.72 14.72 14.72 14.72 14.72

Industry application

  • We provide fast supply and strong support all over the world through a complete sales and service network
  • With years of rich experience, our authoritative experts provide market-leading consulting services for various industrial sectors

                                                                         

  • Robotics, automation and manipulator technology

A variety of servo gearboxes and mechanical transmission systems, from economical to high-end models; can be applied to various robots and their auxiliary axes, such as transmission shafts and station control devices
 

Printing machine
Innovative gearbox ensures stability, synchronization accuracy and long-term accuracy even at high speeds
The perfect solution for high-quality printing processes and other continuous duty applications
Option: integrated sensor for monitoring paper tension and similar parameters
 

  • Machine tools and manufacturing systems

High precision, stable operation and high efficiency are all derived from stable, zero backlash and high rigidity mechanical system solutions, such as the application of products on feed, rotation and auxiliary axes

  • Food and packaging machinery 

A series of gearboxes specially designed for various shafts used in the field of packaging technology (including gearboxes with anti-corrosion design)-can maximize work efficiency, mechanical flexibility and cycle speed

Company:

Company Environment:

Certificate:

Laboratory:
Culture:

 

Color: Customized
Customized: Customized
Standard: National
Type: Transmission
Material: Stainless Steel
Input Form: Mounting Motor
Samples:
US$ 120/Piece
1 Piece(Min.Order)

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gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisgear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

ions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China Good quality China Manufacturer Small Planet Gear Reducer for Tower Crane Slewing Reducer   gearbox assembly	China Good quality China Manufacturer Small Planet Gear Reducer for Tower Crane Slewing Reducer   gearbox assembly
editor by CX 2023-08-23