China factory Excavator Combine Harvester Wheel Drive Gearbox car gearbox

Product Description

INI high torque planetary gearbox excavator final drive

Product structure:

 

 IKY series final drive for excavator were developed by us . We own the intellectual property right.   It has an integrated structure with radial piston motor, gearbox and integral oil distributor with control vlaves. It results in compact design, reduced cost and higher reliability and transmission efficiency. 

 

 

Main features:

  • high efficiency of startup and operation
  • high reliability
  • can be directly connect with the chain wheel of the CHINAMFG drive
  • compact and elegant figure

 

Application:

 

They can be used in track/ wheel drives on construction vehicles, track vehicles ,crawler excavators, drillers, road header ,road roller, coal mining. They are popular in Chinese market, and they are gaining popularity in international market, such as Singapore, India, Korea and Holand.

 

Specification:

 

IKY 2.52.5A series

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4571

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

 

IKY 2.52.5B series

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

 

 

 

Our Services

 

1. One year warranty from delivery

2. Free components for replacement within warranty period

3. Professional solution provider

4. Free technical support at any time

5. Customer training is available.

6. On-site installation and commissioning is available.

 

 

 

Company Information

 

  •  Company Introduction

 

240,000 m3, 700 employees, ISO9001:2008 & ISO14001:2004 certified.

 

Established in 1996, we’re 1 of leading manufacturers in China who are specialized in designing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps. 
 
With strong research and development capability, we have achieved 14 invention patents and 30 practical innovation patents.
Meanwhile, we have more than 250 sets of advanced production and inspection equipment to ensure the quality of 
our products. 

 
Our products have been widely used in Offshore Application, Agriculture Industry, Fishing Equipment, Construction Machinery, 
Petroleum Industry, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Light Industry, 
as well as Environmental Protection and other industries. 
 
As a trustworthy manufacturer and supplier, we have a dominating market share in China, and we also enjoy an increasing 
market share worldwide.  Our products have been exported to:

 

-Europe: UK, Austria, Netherlands, Germany, Sweden
-North America: USA, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other countries in the world.

 

 

  •  Factory overview

 

  •   Factory overview

When the input speed is 3000rpm

Power(W) Gear Ratio
 1/3  1/5  1/9   1/15   1/20   1/25   1/35   1/45   1/81
50 B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
1000 D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

 

B type: M5*10     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*20    

Our Services

 

1. One year warranty from delivery

2. Free components for replacement within warranty period

3. Professional solution provider

4. Free technical support at any time

5. Customer training is available.

6. On-site installation and commissioning is available.

 

Company Information

 

  •  Company Introduction

 

240,000 m3, 700 employees, ISO9001:2008 & ISO14001:2004 certified.

 

Established in 1996, we’re 1 of leading manufacturers in China who are specialized in designing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps. 
 
With strong research and development capability, we have achieved 14 invention patents and 30 practical innovation patents.
Meanwhile, we have more than 250 sets of advanced production and inspection equipment to ensure the quality of 
our products. 

 
Our products have been widely used in Offshore Application, Agriculture Industry, Fishing Equipment, Construction Machinery, 
Petroleum Industry, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Light Industry, 
as well as Environmental Protection and other industries. 
 
As a trustworthy manufacturer and supplier, we have a dominating market share in China, and we also enjoy an increasing 
market share worldwide.  Our products have been exported to:

 

-Europe: UK, Austria, Netherlands, Germany, Sweden
-North America: USA, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other countries in the world.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

  • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
  • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
  • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
  • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
  • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
  • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

Industries Benefiting from Cycloidal Gearboxes

Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

  • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
  • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
  • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
  • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
  • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
  • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

China factory Excavator Combine Harvester Wheel Drive Gearbox   car gearbox	China factory Excavator Combine Harvester Wheel Drive Gearbox   car gearbox
editor by CX 2023-09-26